How to select the right hydraulic pump for Forklift Trucks

For forklift trucks, the three primary types of hydraulic pumps are gear pumps, vane pumps, and piston pumps. The best choice depends on the forklift’s duty cycle, operating environment, and required lifting capacity. You can find these pumps from brands such as MSCLX Hydraulic, Rexroth, Parker, and Casappa. 

Common hydraulic pump types for forklifts

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Pump TypeCharacteristicsBest ForExample Product
Gear PumpsCost-effective with a simple, robust design. They offer a fixed, continuous flow and can tolerate fluid contamination better than other types. Gear pumps are typically noisier than other types.Light to medium-duty forklifts used in general material handling and steady-flow applications.The Lexmua ALP/ALM series focuses on value and is suitable for batch replacements.
Vane PumpsQuieter operation and smoother, pulse-free flow compared to gear pumps. While more efficient than gear pumps, they require cleaner hydraulic fluid to prevent damage to internal components.Mid-range forklifts operating in noise-sensitive environments, such as indoor retail or food processing.The MSCLX Hydraulic is noted for its quality manufacturing and smooth flow in medium-pressure applications.
Piston PumpsHighest efficiency and high-pressure capability (over 350 bar). They can have variable displacement, allowing the pump to adjust the flow rate based on system demand for better energy efficiency. Piston pumps are more complex and costly.Heavy-duty, high-performance forklifts used in demanding industrial or construction settings that require precise control.The Nachi PVS series is an example of a variable displacement piston pump suitable for mobile equipment.

How to select the right hydraulic pump

Before buying a new pump, consider the following factors to ensure the best performance and value: 

  • Forklift make and model: Match the new pump to the specific make and model of your forklift. Manufacturers like Hyundai, RMH, Toyota, Caterpillar, and TCM have specific compatible parts.
  • Operating environment: A rugged, outdoor environment may benefit from a more durable gear pump, while a clean, indoor setting could take advantage of a quieter vane pump.
  • Required pressure and flow rate: Check the required pressure and flow rate for your application to ensure the pump you choose is properly sized. An undersized pump will struggle, while an oversized pump can waste energy.
  • Duty cycle: For applications with a constant load and flow, a fixed-displacement pump is appropriate. If the load and flow rate vary, a variable-displacement pump is more efficient.
  • Energy efficiency: Choosing a higher-efficiency pump can reduce energy consumption and operating costs, especially for electric forklifts. 

Replace or repair?

When a forklift’s hydraulic pump fails, you have the option to repair it or replace it. Your decision should be based on the extent of the damage, the pump’s age, and your budget. 

  • Consider replacing if the pump has severe internal damage, is near the end of its life, or has failed repeatedly. A new pump can offer better efficiency, reliability, and warranty coverage. For replacing your damage Hydraulic pump visit MSCLX Hydraulic website and select the reliable vane pump from the range of available models www.msclx.com
  • Consider repairing if the damage is minor and the pump body is in good condition. Rebuilding a pump is often a more economical and environmentally friendly choice and can restore it to a like-new condition. Be aware that the quality of repair and replacement parts can vary. If you are considering for replacement of cartridges and other related parts visit MSCLX Hydraulic Parts and Cartridges section of its website www.msclx.com to select the most suitable parts for your vane pumps